Cold galvanizing, also known as zinc-rich painting, involves applying a zinc-based paint to steel surfaces to protect against corrosion. Unlike hot-dip galvanizing, which immerses steel in molten zinc, cold galvanizing is performed at ambient temperatures using methods like brushing, rolling, or spraying. This technique offers a uniform, adherent coating that enhances the metal's resistance to rust and wear. While Technocoat Services specializes in advanced Al-Zn flake and PTFE coatings, they do not explicitly list cold galvanizing among their services. For cold galvanizing solutions in Pune, companies like WeatherFighter provide such services, offering protection for metal structures against corrosion.
Comparison Chart: Hot Dip Galvanizing vs. Zinc Plating vs. CED Coating vs. Zn Flake Coating | ||||
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Parameter | Hot Dip Galvanizing (HDG) | Zinc Plating (Electroplating) | CED Coating (Cathodic Electro Deposition) | Zn Flake Coating (Al-Zn Flake Coating) |
Process | Dipping steel in molten zinc | Electrochemical deposition of zinc | Electrophoretic deposition of organic coating | Application of zinc-aluminum flakes in a binder |
Coating Thickness | 50-150 µm | 5-25 µm | 15-25 µm | 5-20 µm |
Corrosion Resistance | Excellent (1000+ hrs SST) | Moderate (24-96 hrs SST) | Good (500-800 hrs SST) | Superior (1000-3000+ hrs SST) |
Hydrogen Embrittlement | No | Yes (risk for high-strength fasteners) | No | No (suitable for high-strength components) |
Heat Resistance | Moderate (up to 200°C) | Low (up to 120°C) | Moderate (up to 180°C) | High (up to 300°C) |
Wear Resistance | Good (thick coating) | Poor (thin coating, prone to chipping) | Moderate | Excellent (hard, durable layer) |
Adhesion to Base Metal | Strong | Moderate | Very Strong | Strong |
Eco-Friendly (Cr6+ Free) | No (produces zinc fumes) | No (Cr6+ presence in some cases) | Yes | Yes (RoHS & REACH compliant) |
Aesthetic Finish | Rough & Matte Grey | Bright & Shiny | Smooth & Glossy | Matte, Silver/Grey Appearance |
Common Applications | Structural steel, bridges, poles, heavy-duty parts | Fasteners, bolts, small parts, decorative items | Automotive bodies, electronics, appliances | Automotive, aerospace, fasteners, high-strength components |