Technocoat Services stand out as best cold dip galvanizing services in Pune. We are specialized in offering galvanizing services that offer effective corrosion protection to an array of metal products. We provide the most advanced Zinc based coating techniques to ensure that your surfaces are free of rust and are sustainable and strong.
We target on quality surface preparation and application accuracy to provide effective, economical and long-term protection in making us a reliable service provider in terms of industrial, construction and marine. Along with this we also provide hot dip galvanizing services.
Types of Cold Dip Galvanizing
As cold dip galvanizing service providers in Pune we provide following types of cold galvanizing coating services.
Zinc-Rich Paint:
Zinc-based paint is applied to the room temperature with the help of brushes, rollers, and spray guns. It is a mixture of zinc dust, binder, and a solvent. It comes in two categories, organic (flexibility achieved through the use of epoxy or polymer binders) and inorganic (stronger adhesion and greater resistance through the use of silicate binders), making it suitable in touch-ups, on smaller components or on a large area that is sprayed to prevent corrosion.
Electro-Galvanizing:
This technique employs an electrochemical reaction in which steel is dipped in a solution of zinc salt and electric current is applied to the metal to leave a thin layer of zinc around the steel. It is a smooth and appealing coating, which does not leave a thick coating as paint does. Although it is appropriate in the indoor or low-moisture setting, it is not as durable in wet or corrosive climate conditions.
Other Variations:
The cold galvanizing compounds vary in zinc content- 65 percent to up to 96 percent strength. Aerosol sprays are also handy with small or inaccessible spots whereas sophisticated two-component sprays, including water based ones, are utilized in high performance and high temperature jobs.
Benefits of Cold Dip Galvanizing
We are notable cold dip galvanizing services in Pune and here are some of the benefits that cold galvanizing offers.
Exceptional Corrosion Protection: The zinc coating provides a shield against rust and oxidation which lengthens the spans of the metal in even moist or industrial conditions.
Easy and On-Site Application: Unlike in the process of hot-dip galvanizing, this process does not need high temperature or any special equipment because it can be easily executed at the construction site using a brush, roller or spray.
Cost-Effective Solution: Cold dip galvanizing is cheaper because it uses less equipment and less energy hence it is applicable in small-scale and large-scale maintenance works.
Repair and Touch-Up Friendly: Cold roll forming services can be used to repair damaged galvanized surfaces or coating welded joints, which is very useful in providing consistent protection and does not have to reprocess the entire part.
Versatile Finish Options: It enables aesthetic look as well as functional safety- the surface can be smooth, matte or glossy depending on the type of binder used and the method used in applying them.
Applications of Cold Dip Galvanizing
As leading cold dip galvanizing service providers in Pune our ZRC cold galvanizing compounds are extensively used in following areas.
Steel Structures and Frames: Applied to the beams, columns, and support structures in the construction to withstand corrosion and weather damages and ensure long life span.
Pipelines and Storage Tanks: Usually placed on oil, gas and water pipelines or tanks to prevent rusting, particularly individual installations in the open air or coastal.
Fences, Railings, and Gates: It provides rust-resistant and long-life finish that is ideal in the outdoor works of metals that are subjected to the variability of the weather.
Marine and Offshore Equipment: Has superior resistance to salt or damp conditions and is used to protect ships, platforms and metal docks against corrosion.
Automotive and Machinery Parts: Applied to surface of tools, chassis parts and mechanical parts to minimize wear, give greater resistance to moisture and chemicals.
Why Choose Us?
Expertise and Quality Assurance: Having years of experience in surface coating services, we are confident in every project done with accuracy, uniformity and compliance with the industry requirements to produce long lasting protection.
Customized Service Solutions: We know that the needs of each of our clients are unique - our staff provides innovative cold dip galvanizing solutions that are applicable in diverse applications, both small parts and larger industrial constructions.
Reliable and On-Time Delivery: Our core values are efficiency and consistency where we can finish all jobs within the set time without compromising on quality of coating materials and customer satisfaction.
Technocoat Services provide best cold dip galvanizing services in Pune, service providers in Pune. We provide professional Cold dip galvanizing to provide superior long-life corrosion insurance and durability. We specialize in the production of efficient, consistent and high quality finishes which help to protect your metal parts against rust and other environmental degradation. Our dedication to accuracy and customer satisfaction makes us a reliable provider to industries in need of the long term defence, increased performance, and affordable way to assure metal integrity. Contact us to know more.
FAQ’s
Ans: Cold galvanizing is the type of coating that has a high concentration of zinc that is coated at the room temperature as opposed to hot-dip galvanizing that involves dipping the steel in molten zinc.
Ans: No, the surface of the metal is to be clean without rust, oil or paint. The proper surface preparation guarantees the higher adhesion and durability of the coating.
Ans: It is dependent on the thickness of coating and the environment. In most cases, it offers years of corrosion resistance but might require service in severe conditions outside or at the sea.
